One of the trends in hydrogen power engineering is the development of devices for the preparation of synthesis gas by the catalytic reforming of a hydrocarbon feedstock. Studies show the advantages of catalytic converters based on a modular catalyst support with a honeycomb-type structure produced from a metal foil, both sides of which are coated with highly porous oxide ceramics. The drawback of this design is a poor ability of the coating to withstand high-temperature operating conditions. The coating may detach from the substrate because of the difference in thermal expansion coefficients between the metal foil and the ceramic coating. Besides, a corrosion of metal foil takes place. The result of the present study is the development and application of a two-step coating method, which allows significantly increasing the service life of the catalyst supports. At the first step, a low-porosity ceramic layer is deposited on a metal foil by detonation spraying. At the second step, a high-porosity layer of a ceramic catalyst is deposited from suspension. In this work, the peculiarities of the detonation spraying of the ceramic coating on a metal foil and the design of the obtained catalytic converter have been addressed.
|Журнал||Materials and Manufacturing Processes|
|Состояние||Опубликовано - 17 авг. 2016|